從製藥到汽車行業進行填充和分析
讓我們來看看製藥行業的客戶和汽車行業的客戶，他們生產完全不同的產品，但這事實是無關重要的。 我們知道，體積是重要的，我們知道如何測量它，無論是輸液袋還是車體防腐解決方案。 使用表面聲波技術（SAW），我們與必須流動的產品具有相同的波長。
“No more compromises with flow rates.”
Client Meeting
The beginning of any solution is understanding the problem: One of our long-standing clients, a global market leader in the development and manufacture of infusion solutions, invested heavily in a new production plant.
3000 ml
It wants every 3000 millilitres of its high-quality pharmaceutical product to flow automatically into the infusion bags under cleanroom conditions. But this has been made more difficult due to conventional flow meters currently available. Added to this comes special product flexibility, minimal installation space and high packing density of the complete system.
The Bürkert Solution
With the Bürkert solution, the client can leave out the time/pressure measurement and no longer has to give away volumes of its product. Thanks to the FLOWave flow meters now installed in the plant, the filling valves no longer close when a certain time has passed, rather they close after the desired product volume has flowed through it. These flow meters function according to the patented SAW process. To get a completely accurate measurement, it is not necessary for there to be contact between the sensors and the medium. Also, there is no need for an additional pump to prevent pressure drops and the medium’s conductivity is not a factor at all. The infusion bags are now consistently filled, regardless of influences and changes that once negatively impacted the process. Just as our client wanted.
Have a look how Bürkert solves the problem:
“No more detours to achieve optimal results.”
Client Meeting
Our client produces German luxury cars. And is faced with a typical industry-related problem. To prevent metal from corroding before further assembly steps can be taken, it immerses the car body in a special anti-corrosion solution. This process step is long overdue for streamlining.
Car body
Fact
The solution consists primarily of water, pigments that are designed to protect car bodies from corrosion and a binding agent that bonds the pigments to the raw material. When the luxury car is lifted out of this solution, the water flows back into the basin.
To prevent sedimentation, in other words, the pigments from collecting on the bottom of the solution, the anti-corrosion solution is constantly circulated through a circulation line.
The binding agent and pigment can bond to the car body. This is precisely the purpose of the immersion bath. However, over time, it is exactly this process that has affected the result – undesirable results for our client.
The Bürkert Solution
Our solution allows for seamless control: We have equipped their system with the advanced SAW technology. Our FLOWave flow meter constantly reports to our client which elements are missing in the anti-corrosion solution and by how much without having to detour to the lab. Because it has now been incorporated into the process. It’s just a lot smaller.
FLOWave SAW 流量計
- 測量管中沒有任何部件
- 符合衛生要求，具備 CIP/SIP
- 尤其適用於電導率低或者不導電的液體
- 數字通信、通過 Bürkert 通訊器參數化、顯示和 Wi-Fi
- 緊湊、重量輕、能耗低